China Closed Cell Elastomeric Manufacturer & Supplier

Global leader in high-performance NBR/PVC thermal & cryogenic insulation systems. Harnessing advanced cellular structures for maximum energy conservation and structural longevity.

Advanced Cellular Mechanics of Elastomeric Foam

Exploring the molecular configuration and structural physics that make Kingflex NBR/PVC insulation the standard for critical thermal defense.

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Closed-Cell Microstructure

Our elastomeric insulation features an optimized cell configuration with a closed-cell rate exceeding 98%. Each microscopic pocket of air is completely sealed off from neighboring units, forming a continuous gaseous matrix that suppresses thermal transfer via convection.

This closed matrix inherently resists mechanical deformation and prevents the capillary absorption of moisture, ensuring the design parameters remain stable over decades.

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Water Vapor Transmission (µ-Factor)

When moist air contacts cold surfaces, condensation forms, leading to corrosion under insulation (CUI). Kingflex's rubber foam possesses a high resistance factor to water vapor dispersion (high Mu value).

With built-in moisture barriers distributed evenly throughout the entire thickness, there is no need for external protective wraps or vapor jackets under typical design conditions.

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Flame Retardant and Fire Safety

Safety is critical. Our proprietary compound blending integrates flame-retardant elements that enable self-extinguishing behavior. The composite carbon layer formed during fire exposure halts flame propagation, lowering toxic smoke emissions.

Fully certified under stringent international safety frameworks, ensuring building safety compliance.

Forging the Future of Insulation Since 1979

Kingflex Insulation Co., Ltd. is a professional manufacturing and trading combo for thermal insulation products. Our research, development, and main production facility is situated in Dacheng, China—historically recognized as the capital of green-building materials.

As an energy-saving, environmentally friendly enterprise, we concentrate on the research, development, production, sales, and implementation of high-performance elastomers. In operation, Kingflex takes energy saving and consumption reduction as the core concept.

We provide comprehensive solutions regarding insulation by means of expert consultation, research and development production, installation guidance, and post-sale service to lead the development of the global building materials industry.

Kingflex was established by the Jinwei Group, which boasts more than 40 years of corporate history. Established in 1979, the Jinwei Group was the first manufacturer of thermal insulation materials north of the Yangtze River, paving the way for decades of industrial excellence.

Kingflex Manufacturing Facility and Research Center
600K+
Annual Capacity (m³)
5
Automatic Assembly Lines
66+
Countries Exported To
40+
Years of Group Heritage
Kingflex Production Line Operations

Production Capacity & R&D Infrastructure

At present, Kingflex has 5 large automatic assembly lines, with an annual production capacity of more than 600,000 cubic meters. Our technical capabilities and supply chain reliability have made us a designated production enterprise designated by the Ministry of Energy, the Ministry of Electric Power, and the Ministry of Chemical Industry.

Our R&D department features sophisticated diagnostic and testing tools to ensure consistent quality. Our team consists of highly skilled personnel working in harmony: 8 professional engineers in the R&D Department, 6 professional international sales managers, and 230 dedicated workers in our production department.

This tight-knit, talented group shares a unified vision of delivering consistently first-class service for our clients, ensuring that every batch of material produced complies with global standards.

Kingflex R&D Testing Lab
Insulation Material Testing
Production QC Inspection

Macro-Industry Solutions & Engineered Systems

Optimizing thermal defense across challenging industrial systems, public infrastructure, and heavy commercial developments.

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HVAC & Commercial Buildings

Our solutions prevent condensation on chilled water pipes and ductwork, improving indoor air quality (IAQ) by avoiding mold growth. The flexible elastomeric foam dampens mechanical vibrations and structural noise, making it ideal for schools, hospitals, and office complexes.

Industrial Process Piping

In power plants, chemical plants, and heavy manufacturing units, Kingflex supplies thermal defense for high-temperature and cold process lines. The closed-cell structure helps control thermal drift, reducing fuel consumption and operational costs.

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Cryogenic & Cold Storage

For cryogenic applications down to -200°C (including LNG transport, liquid oxygen processing, and cold chain distribution centers), our multi-layered cryogenic rubber foam systems remain flexible, preventing stress cracking and thermal contraction failure.

Product Technical Blueprints & Dimensions

Standard parameters for Kingflex Black Rubber Foam Insulation Sheets, Rolls, and Pipes.

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Black Rubber Foam Insulation Sheet Roll

An elastomeric, flexible sheet designed for large-surface-area applications like air ducts, tanks, and large-diameter piping.

  • Material Compound: Nitrile Butadiene Rubber / PVC (NBR/PVC)
  • Thickness Options: 6mm to 50mm
  • Density Range: 40 - 55 kg/m³
  • Thermal Conductivity (0°C): ≤ 0.034 W/(m·k)
  • Operating Temp Range: -40℃ to 105℃
  • Moisture Permeability: ≥ 10,000 (μ-factor)
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Black Rubber Foam Insulation Pipe / Tubing

Pre-formed elastomeric tubing engineered for direct installation on copper, steel, and plastic process pipes.

  • Material Compound: Nitrile Butadiene Rubber / PVC (NBR/PVC)
  • Thickness Options: 9mm to 40mm
  • Inner Diameter (ID): 6mm to 114mm
  • Density Range: 40 - 55 kg/m³
  • Compression Resilience: ≥ 80%
  • Vapor Barrier Integrity: Integral closed-cell wall

Key Product Advantages

  • Foams evenly and fully, with a closed cell rate over 98% for excellent thermal insulation.
  • Fully closed-cell structure guarantees low moisture absorption and stable long-term thermal conductivity.
  • Compression resilience over 80% protects against mechanical stress and deformation.
  • Flame retardant, self-extinguishing off fire to support project safety codes.
  • Low thermal conductivity paired with a high moisture resistance factor.
  • Professional pipe extrusion equipment ensures uniform cell structure and even coating.
  • Greatly reduces pipe freezing and cracking risks in winter and low-temperature settings.

Comprehensive Application Scope

  • Central Air Conditioning: Heat insulation for cold air ducts, supply vents, and refrigeration pipes.
  • Building Construction: Walls, roofing, floor underlayments, and basement thermal/sound insulation.
  • HVAC & Water Supply: Condensation prevention and frost defense on water supply pipelines.
  • Industrial Processing: Storage tanks, boiler lines, steam pipes, and process machinery insulation.
  • Infrastructure & Public Venues: Noise reduction in hotel machine rooms, hospitals, and shopping centers.
  • Transportation Systems: Insulating subways, railway carriages, ship cabins, and refrigerated freight.
  • Chemical Operations: High-performance thermal barrier coatings for acidic, basic, or corrosive process pipes.

Global Compliance & Certifications

Kingflex products comply with regional codes and international standards for building materials.

Our commitment to quality control is verified by third-party testing laboratories. Kingflex insulation systems have successfully passed testing to receive certifications including:

  • BS 476: Class 0 and Class 1 fire safety classification for surface spread of flame.
  • UL 94: Classification for flammability of plastic materials.
  • CE Mark: Conformance with safety, health, and environmental protection standards of the EEA.
  • REACH & RoHS: Formulation free of heavy metals, PBDEs, and hazardous chemical plasticizers.
  • ASTM Standards: Regular testing for thermal transmission properties, moisture permeance, and density.

This strict level of testing ensures that our products are ready for installation in chemical, municipal, residential, and defense applications globally.

BS 476 Certificate
CE Standard Certificate
UL94 Flammability Certificate
ASTM Compliance Testing
Kingflex R&D and Engineering Team
Kingflex Factory Production Personnel

Technology Roadmap: The Next-Gen Elastomers

As global environmental policies shift towards carbon neutrality, the insulation industry faces new challenges. Kingflex is committed to developing sustainable, long-term technical solutions:

1. Carbon-Neutral Raw Materials: Our lab is testing bio-based elastomers and natural plasticizers to reduce reliance on petroleum products while maintaining fire safety ratings.

2. Halogen-Free Materials: To meet strict indoor air quality (IAQ) and rail transit specifications, we are scaling production of halogen-free flame-retardant (HFFR) elastomeric foams that produce lower smoke density and toxic gas levels.

3. Integrated Vapor Jackets: Our upcoming product lines feature factory-applied aluminum protective coatings and self-adhesive backings, reducing installation labor costs on-site.

Localized Support & Customer Verification

Transparent communication and strict quality control for projects in over 66 countries.

Kingflex Global Customer Meeting
Customer Communication Chat Log 1
Customer Communication Chat Log 2
Customer Order Quality Approval
Technical Consultation Record
Traceability Code Check

We provide complete traceability on all shipped orders, allowing engineers to track material batches back to raw material input. Dedicated sales managers provide quick assistance to engineers and purchasing departments worldwide.

Proven Project References

Providing reliable performance across complex construction and industrial projects.

HVAC Insulation Project
Chilled Water Line Project
Air Duct Insulation Project
Industrial Steam Pipe Project
Commercial Ducting Project
Industrial Facility Pipework
Process Piping Installation
Refrigeration Piping Project
Plant Process Water Lines
Complex Piping Setup
Boiler Feedwater Line
Equipment Room Insulation
Building Acoustic Work
Roof Insulation Assembly
Cryogenic Testing Unit
Heavy Process Piping Site

Frequently Asked Questions (FAQ)

Technical advice and answers regarding rubber foam insulation from our R&D team.

Q1: What is elastomeric rubber foam insulation used for?
A1: It is mainly used for HVAC ducts, air conditioning pipes, building thermal insulation, industrial pipeline cold insulation, and sound insulation. Its closed-cell structure makes it particularly effective in preventing condensation on chilled water pipes and refrigeration lines.
Q2: Is Kingflex rubber foam insulation fire resistant?
A2: Yes, our rubber foam insulation products are flame retardant and meet safety standards for building and industrial projects, including BS 476 (Class 0/1) and UL94 flammability ratings. They are engineered to self-extinguish when fire sources are removed.
Q3: What is the difference between rubber foam and rock wool insulation?
A3: Rubber foam is flexible, closed-cell, and moisture-resistant, making it ideal for HVAC, plumbing, and cold/chilled systems without needing an extra vapor barrier. Rock wool is a fibrous material with high-temperature resistance, making it suitable for industrial high-temperature steam lines, and furnace applications where moisture exposure is minimal.
Q4: Do you provide customized insulation products?
A4: Yes, we offer OEM and ODM services. We can customize dimensions (inner diameters, thicknesses, roll widths) and apply facings like aluminum foil or self-adhesive backings to meet specific project needs.
Q5: What certifications do your products have?
A5: Our products have passed BS 476, CE, REACH, RoHS, UL94, ASTM, and other international certifications, ensuring compliance with global environmental and safety standards.
Q6: Does Kingflex products have traceability?
A6: Yes, Kingflex operates an ERP-driven manufacturing system. Every product batch is stamped with a tracking code, allowing us to trace manufacturing details from raw materials to final shipping.
Q7: What thickness of Rubber foam insulation sheet roll can you produce?
A7: We can produce sheet rolls in thicknesses ranging from 6mm up to 50mm, depending on project design parameters and condensation calculations.
Q8: What is the service life of rubber plastic pipe and board?
A8: Under normal design conditions, the service life of Kingflex insulation is typically 10 to 15 years. This duration can vary based on external factors like UV exposure, mechanical wear, and ambient environment.