China Thermal Insulation Tube Factory & Factories

Leading the Global Evolution of High-Performance Elastomeric & Thermal Insulation Systems for HVAC, Industrial, and Cryogenic Infrastructure

Corporate Overview & Heritage

Kingflex Insulation Co., Ltd. represents a premiere manufacturing and trading conglomerate dedicated to high-end thermal insulation products. Our cutting-edge research, development, and industrial production facilities are strategically located in Dacheng, China—a region internationally recognized as the capital of green building materials. Operating with a relentless commitment to ecological preservation and resource conservation, Kingflex develops energy-saving solutions that serve the entire lifecycle of industrial and residential projects. Our portfolio ranges from preliminary energy audits and design consultations to customized product fabrication, global logistics coordination, installation guidance, and lifetime post-sales support.

Established under the parentage of the Kingway Group (formerly Jinwei Group), which boasts a rich heritage dating back to 1979, Kingflex has built upon over 40 years of pioneering technical expertise. As the first thermal insulation manufacturer established north of the Yangtze River, we have spearheaded the technological roadmap of energy conservation materials in China and expanded our reach to deliver advanced insulation solutions worldwide.

1979
Established Year
600K+ m³
Annual Capacity
66+
Export Countries
Kingflex Headquarter and Factory Plant
Kingflex Historically Significant Manufacturing Plant

Technical Roadmap & Innovation

Discover the physical and mechanical properties that position Kingflex elastomeric systems at the pinnacle of efficiency and compliance.

Fully Closed-Cell Microstructure

Engineered using premium Nitrile-Butadiene Rubber (NBR) and Polyvinyl Chloride (PVC) blends, our manufacturing processes result in a closed-cell configuration exceeding 98%. This structure locks out water vapor migration, preserving a constant low thermal conductivity value throughout the system's operational lifespan.

Advanced Fire Retardancy

We synthesize Class 0 and Class 1 high-end flame retardants directly into our elastomeric polymer matrix. These formulations meet strict international standards, ensuring self-extinguishing properties, low smoke emission densities, and minimal toxic gas production during high-heat scenarios.

Ultra-Low Thermal Conductivity

With an average thermal conductivity (λ) of ≤ 0.034 W/m·K at 0°C, Kingflex products limit heat flux transfer. This maintains optimal operating temperatures, minimizes industrial greenhouse emissions, and eliminates condensation risks on localized cold piping systems.

Standard Technical Dimension Matrix

The table below highlights the standard physical properties of our flagship elastomeric lines. Custom dimensions, thickness profiles, and pre-applied self-adhesive coatings are available upon order.

Property NBR/PVC Elastomeric Foam Tubing NBR/PVC Elastomeric Foam Sheets Test Reference
Thickness Range 6mm - 40mm 6mm - 50mm ASTM C209
Internal Diameter (ID) 6mm - 114mm N/A (Roll / Board configuration) Standard Piping Dimensions
Apparent Density 40 - 55 kg/m³ 40 - 55 kg/m³ GB/T 6343
Service Temperature Range -40°C to +105°C -40°C to +105°C ASTM C411
Thermal Conductivity (λ) ≤ 0.034 W/(m·K) at 0°C ≤ 0.034 W/(m·K) at 0°C ASTM C177 / C518
Moisture Resistance Factor (μ) ≥ 10,000 ≥ 10,000 BS EN 12086
Fire Safety Rating Class 0 / Class 1 / B1 Class 0 / Class 1 / B1 BS 476 Part 7 / UL 94
Elastic Resilience Compression recovery > 80% Compression recovery > 80% ASTM D1667
Kingflex R&D Team Group
R&D Lab Equipment
Raw Elastomeric Compound Evaluation
Thermal Conductivity Testing Bench

R&D Infrastructure & Specialized Talent

Our commitment to thermal engineering is backed by our dedicated Research & Development division. Kingflex employs a highly specialized workforce, including 8 expert R&D engineers, 6 professional international trade consultants, and over 230 trained production operators. Our in-house research laboratory is equipped with precision testing apparatus, enabling us to conduct real-time evaluations of flame-spread indexes, thermal expansion coefficients, ozone degradation resistance, and microscopic bubble distribution.

Through continuous material science optimization, we develop custom configurations designed to withstand extreme cold environments. This includes low-temperature cryogenic pipelines and heavy-duty steam transport infrastructure, providing reliable energy-saving solutions across all applications.

System Customization & Engineering Collaboration

We work directly with structural architects, project engineers, and mechanical procurement offices to offer bespoke, custom-tailored solutions. This includes modifying density levels, developing custom internal diameters, and engineering pre-split tube options for rapid field installation.

Industrial Scalability & Quality Accreditations

Our manufacturing facilities operate under strict quality management frameworks, verified by leading global compliance organizations.

Global Certifications & Traceability

Every batch of Kingflex elastomeric rubber foam and rock wool insulation undergoes rigorous, multi-point quality assurance testing before leaving our loading docks. Our products hold leading international safety and quality certifications, including BS 476, CE, REACH, RoHS, UL94, and ASTM standards.

To support major public and industrial tenders, Kingflex maintains a robust batch traceability system. From raw NBR monomer formulation to the final extrusion and curing phases, every step is logged and traceable back to the production crew, raw material suppliers, and environmental metrics on the factory floor.

BS 476 Fire Performance Testing Certificate
CE Mark Product Conformity Certification
UL94 Flammability Standard Certificate
ISO 9001 Quality System Certificate

Production Capacity & Output

Our manufacturing campus features 5 automated, high-output assembly lines capable of running continuous production cycles. This allows Kingflex to maintain an annual capacity exceeding 600,000 cubic meters of finished insulation material.

This massive manufacturing footprint allows us to support large-scale infrastructure projects while keeping lead times short. Our production scale has earned us designated supplier status with major public utility groups, including China's Ministry of Energy, the Ministry of Electric Power, and the Ministry of Chemical Industry, as well as energy providers throughout Southeast Asia, the Middle East, Europe, and South America.

Kingflex Automated Extrusion Lines

Macro Industry Solutions & Applications

Providing specialized thermal protection, acoustic dampening, and corrosion-prevention solutions for challenging industrial environments.

Central HVAC & Building Services

Condensation on chilled water pipes can lead to water damage, structural mold, and reduced thermal efficiency. Our NBR/PVC elastomeric insulation prevents pipe sweating on copper, steel, and plastic lines, ensuring long-term HVAC performance in commercial and residential properties.

Industrial Process Piping & Cryogenics

For ultra-low temperature environments down to -40°C, such as liquefied gas pipelines, food processing, and refrigeration, Kingflex cryogenic elastomeric foam maintains its flexibility and structural integrity. This prevents thermal shock, keeps piping systems dry, and reduces energy loss.

Acoustic Dampening & Vibration Isolation

Designed with a specialized open-cell core structure, our acoustic panels and sheet rolls absorb airborne noise and isolate structural vibration. This makes them ideal for mechanical rooms, duct linings, and noisy industrial workspaces.

Core Product Line Configurations

Every product is optimized for easy installation, high thermal efficiency, and long-term durability in challenging field conditions.

Black Rubber Foam Insulation Sheet Roll
Black Rubber Foam Insulation Sheet Roll

NBR/PVC sheet rolls, 6mm-50mm thick, density 40-55kg/m³, temperature range -40℃ to 105℃.

Black Rubber Foam Insulation Pipe
Black Rubber Foam Insulation Pipe

NBR/PVC pipes, 9mm-40mm thick, ID 6mm-114mm, density 40-55kg/m³.

Black Foam Pipe Production Close Up
Industrial Extrusion Foam Tubing

Features an even, 98% closed-cell structure for reliable condensation protection.

Industrial Plant Pipe Fitting Installation
Pre-Fabricated Fitting Covers

Designed for rapid installation on elbows, tees, and valves to speed up work on-site.

Project Track Record & Client Success

Approved and specified for major infrastructure projects worldwide, supported by reliable customer service.

Direct Feedback & Service Operations

Our international support team provides clear, prompt communication to streamline order processing, technical verification, and logistics. Our client communication logs show how we resolve technical inquiries from engineering firms around the world.

Client Communication Screenshot 1
Client Communication Screenshot 2
Client Communication Screenshot 3
Client Communication Screenshot 4
Client Communication Screenshot 5

Technical FAQ (Frequently Asked Questions)

Get answers to common technical, installation, and procurement questions about our insulation systems.

Q1: What are elastomeric rubber foam insulation tubes used for?
A1: They are primarily used to insulate HVAC ductwork, commercial air conditioning pipes, building thermal systems, process piping, and cold storage lines. The closed-cell structure provides thermal control, prevents condensation, and dampens structural sound.
Q2: Is Kingflex rubber foam insulation fire resistant?
A2: Yes. Our elastomeric foam is formulated with flame retardants to meet Class 0 and Class 1 standards (including BS 476 Part 6 & 7 and UL94). It is self-extinguishing and helps slow the spread of fire in building and industrial installations.
Q3: What is the difference between rubber foam and rock wool insulation?
A3: Rubber foam is a flexible, closed-cell material with excellent moisture resistance, making it ideal for HVAC, plumbing, and low-temperature applications. Rock wool is a fibrous, high-temperature resistant mineral fiber suited for heavy industrial steam pipes and high-temperature thermal protection.
Q4: Do you provide customized insulation products?
A4: Yes, we offer full OEM/ODM services. We can customize density, wall thickness, inner diameter, color, and adhesive backing, and we can apply aluminum foil facings to meet specific project needs.
Q5: What certifications do your products have?
A5: Kingflex products are certified to international standards including BS 476 (Class 0/1), CE Mark, REACH chemical safety regulations, RoHS compliance, UL94 flammability ratings, and ASTM technical standards.
Q6: Does Kingflex products have traceability?
A6: Yes. Every production batch is tracked with logged records detailing raw material inputs, manufacturing times, parameters, and quality testing. This provides transparency for major commercial projects.
Q7: What thickness of Rubber foam insulation sheet roll can you produce?
A7: We manufacture continuous roll sheets in thicknesses ranging from 6mm up to 50mm, allowing for precise single-layer installations on large-diameter ducts.
Q8: What is the service life of rubber plastic pipe and board?
A8: When installed correctly and used within recommended operating conditions, our insulation systems typically provide a service life of 10 to 15 years, maintaining stable thermal properties over time.